Production Lines
PRODUCTION CAPACITIES OF FACILITIES AT KHAIBER STAR SAFETY GLASS FACTORY - DUBAI
CUTTING
|
DOUBLE GLAZING
|
TEMPERING
|
LAMINATING
|
Total cutting of Four Automatic cutting machines 7200 Sq. m - Per Day
|
Total Double Glazing - 3000 Sq. m Capacity per day
|
Tempering & Heat Strengthened - 6000 Sq. m per day Curve Tempering - 600 sq. m per
day
|
Stock Sheets - 2000 Sq. m per day Cut to Size - 1000 Sq. m per day
|
PRODUCTION FACILITIES AT KHAIBER STAR SAFETY GLASS FACTORY - DUBAI
1) GLASS CUTTING & PROCESSING MACHINE
- 1.1. Fully Automatic Glass Cutting Machine Peter Lisec - Austria Maximum Size -
6000 mm X 3300 mm Maximum Thickness of Float Glass - 19 mm
- 1.2 Fully Automatic Glass Cutting machine For Float Glass & Laminated Glass Peter
Lisec – Austria Maximum Size - 3500 mm X 2500 mm Maximum Thickness of Float Glass
- 12 mm Maximum Thickness of Laminated Glass - 12 mm
- 1.3 Fully Automatic Glass Cutting machine For Float Glass with De- Coating Peter
Lisec – Austria Maximum Size - 3700 mm X 2600 mm Maximum Thickness of Float Glass
- 19 mm
- 1.4 Fully Automatic Glass Cutting machine For Float Glass with De- Coating Peter
Lisec – Austria Maximum Size - 6000mm X 3000 mm Thickness of Float Glass - 3-19
mm
- 1.5 Fully Automatic Crane Loader System Peter Lisec - Austria
- 1.6 Hand Cutting Tables - 1 Nos.
- 1.7 Drilling Machine - 4 Nos. GME - Italy Drilling capacity - 6 mm Dia to 60 Dia.
Maximum Thickness of Glass - 19 mm Bavelloni - Italy Drilling capacity - 6 mm Dia
to 60 Dia. Maximum Thickness of Glass - 19 mm Baretta Profili – Italy Drilling capacity
- 6 mm Dia to 60 Dia. Maximum Thickness of Glass - 19 mm Janbac – France With automatic
positioning Drilling capacity - 6 mm Dia to 60 Dia. Maximum Thickness of Glass -
19 mm CMB Drilling Machine – Fully Automatic.
- 1.8 Grinding & Polishing Machine - ( For Rectangular & Shaped Glass) Intermac -
Italy Glass Size - 1450 mm X 2950 mm Maximum Thickness of glass - 19 mm Type of
Edges - Flat, Pencil, waterfall, Ogee, Triple Edge & Mitred Edged
- 1.9 Vertical Edge Polishing Machine – 2 Nos Bavelloni - Italy Bavelloni - Italy
- 1.10 Horizontal Edge Polishing Machine CMB - Italy Maximum Glass Size - 3000 mm
X 4500 mm Maximum Glass Thickness - 19 mm
- 1.11 Overhead Cranes 2 X 6.00 Tonne “Kone” - Finland 3 X 5.00 Tonne “ Kone” - Finland
1 X 4.00 Tonne “ Kone” - Finland 7 X 3.20 Tonne “ Kone” - Finland 1 X 2.50 Tonne
“ Kone” - Finland 1 X 2.00 Tonne “ Kone” - Finland 1 X 2.00 Tonne “Tiniou“ - Taiwan
2) DOUBLE GLAZING MACHINERY
2.1 Fully Automatic Double Glazing Unit
Peter Lisec - Austria
Maximum Size of DGU - 4000 mm X 2500 mm
Maximum Thickness of DG – Unit - 52 mm
- De-Coating Machine.h
- Automatic washing and drying machine.
- Frame mounting station
- Fully automatic assembling plant.
- Automatic edge sealing for rectangular, shaped & stepped Units.
- Automatic desiccant filling machine.
- Automated butyl coating machine.
- Automatic spacer frame bending machine.
- Over head spacer frame conveyor.
- Suction lifting device.
2.2 Semi Automatic Double Glazing
Peter Lisec - Austria
Maximum Size of DGU - 2000 mm X 2630 mm
Maximum Thickness - 52mm
- Inlet station for Washing.
- Vertical, Washing and Drying Machine
- Assembling plant.
- Automatic Roller press
- Automatic glass tilting station.
- Automatic horizontal conveyor.
- Rotary sealing tables
- Sealant mixing machine ( For Poly Sulphide ).
- Sealant mixing machine ( For Silicone ).
- Desiccant filling machine.
- Butyl coating machine.
- Spacer bending machine.
- Overhead spacer frame conveyor.
- Trumpet purging pump
2.3. Heat Mirror™ Glazing Machine
- Maximum Size 2050 X 4250 mm.
- Maximum Thickness 52 mm.
- Silicone for Structural Glazing.
- Polyurethane for normal glazing.
- Heat Mirror™ processing table.
- All other equipment as per the semi automatic line.
3) GLASS TEMPERING EQUIPMENT
- 3.1 Glasstech horizontal roller hearth tempering system, designed to produce high
quality tempered & heat strengthened glass. Glasstech - USA Maximum Size - 2140
mm X 4000 mm Maximum Tempering Thickness - 19mm Maximum Heat Strengthening Thickness
- 8mm Minimum Tempering Thickness - 4mm Minimum Heat Strengthening Thickness - 3mm
- 3.2 Tamglass Horizontal Tempering Furnace Type : HTF Tamglass - Finland Maximum
Size - 2480 x 4800mm(5100mm – Double Cycle) Tempering Thickness - 3mm - 19mm Heat
Strengthening Thickness - 3mm - 10mm
- 3.3 Uniglass Horizontal Tempering Furnace - Uniglass - Finland Maximum Size - 2400
x 4800mm (5100mm – Double Cycle) Tempering Thickness - 4mm - 19mm Heat Strengthening
Thickness - 3mm - 12mm
- 3.4 CURVE TEMPERING _ Tamglass Pro Bend, Tamglass - Finland Maximum Size - 2442
x 3700mm Minimum Radius – 1500mm R (Cross-Wise Bending) Minimum Radius – 3000mm
R (Length-Wise Bending) Bending Tempering Thickness - 6mm - 12mm Flat Tempering
Thickness – 4mm- 19mm
- 3.5 Heat Soaking Oven Effco - UK Maximum Size - 2440mm x 4800mm
4) GENERAL EQUIPMENT
- 4.1 Automatic Sand blast equipment. ITGS 2600 -Singapore
- 4.2 Film Opacifying Equipment
- 4.3 Georgian Bar Bending & Lifting Equipment - Italy
- 4.4 Gas Filling Machine - USA
- 4.5 Water cooling Tower
- 4.6 Reverse Osmosis plant -2800 Ltr/hr x 2
- 4.7 Water softening System.
- 4.8 300, 000 Liters Water Supply System.
5) LAMINATING EQUIPMENT (P.V.B.) WITH OPTICOLOR SYSTEM Tamglass - Finland
- Edge working machine.
- Glass washing machine.
- PVB application unit.
- Assembling unit.
- Pre pressing
- Autoclave - Maximum Size 2440 X 4500 mm Maximum Thickness - 63.04 mm
- Autoclave - Maximum Size 3000 X 7700 mm Maximum Thickness - 63.04 mm
6) HAND LAMINATING LINE ( P.V.B.) Tamglass - Finland
- Security Glasses
- Bullet Resistant glasses
- “Specials”
7) GLASS BENDING FURNACE
- Monolithic annealed or Laminated annealed.
- Curves up to 2100 X 3800 mm.
- Depth of rise – 350 mm
- Minimum Radius - 600 mm
- Thickness - from 4 mm to 12 mm
8) CERAMIC FRIT – Plain Ceramic Frit & Design Ceramic Frit.
- Single Pass 1500 X 3000 mm.
- Standard & Special Patterns.
- Choice of colours.
9) Lam Art Line